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Evidence Guide: MEM05055 - Weld using oxy fuel gas welding process

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MEM05055 - Weld using oxy fuel gas welding process

What evidence can you provide to prove your understanding of each of the following citeria?

Determine job requirements

  1. Follow standard operating procedures (SOPs)
Follow standard operating procedures (SOPs)

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Comply with work health and safety (WHS) requirements at all times

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Use appropriate personal protective equipment (PPE) in accordance with SOPs

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify job requirements from specifications, drawings, job sheets or work instructions

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Prepare materials for oxy fuel gas welding oxy fuel gas

  1. Prepare materials to achieve the required weld requirements
Prepare materials to achieve the required weld requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assemble/align materials to specification, where required

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Select, assemble and set up welding equipment and consumables

  1. Identify and select welding equipment and consumables appropriate to job requirements
Identify and select welding equipment and consumables appropriate to job requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assemble welding equipment and set up in accordance with SOPs

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Minimise and rectify distortion

  1. Apply appropriate distortion prevention measures
Apply appropriate distortion prevention measures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Rectify any distortion using appropriate techniques

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Weld to job specification using oxy fuel gas

  1. Ensure weld deposit is to specifications
Ensure weld deposit is to specifications

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Clean joints to specifications

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Ensure weld conformance

  1. Inspect weld joints visually for conformance to specifications
Inspect weld joints visually for conformance to specifications

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Rectify any weld defects with minimum loss of sound metal using correct techniques and tools

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Complete weld records, where required

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Required Skills and Knowledge
Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Welds include the following:

fillet

butt

Weld positions include the following:

horizontal

vertical

overhead

Materials include one (1) or more of the following:

ferrous materials

non-ferrous metals

alloys suitable for oxy fuel gas welding

Preparation of materials includes one (1) or more of the following:

pre-heating

setting up of jigs

fixtures and clamps

joint preparation (e.g. bevelling)

Distortion prevention measures include one (1) or more of the following:

pre-heating

setting up:

jigs

fixtures

clamps

Equipment includes the following:

gas cylinders

hoses

blowpipes

tips and nozzles

regulators

flashback arrestors

Defects include one (1) or more of the following:

porosity

slag inclusions

discontinuities

lack of penetration

undercut